Heckmondwike is delighted to be exhibiting at this year’s Education Estates® exhibition, taking place on Tuesday 12th and Wednesday 13th October at the Manchester Central Conference Centre, marking a welcome return to in-person events and exhibitions.
As a market-leading carpet provider for the education sector, we are proud to be showcasing our range of high quality, durable and stylish fibre bonded carpets, suitable for any educational environment. This includes our most widely recognised and specified product, Supacord – perfect for the education sector. Also in focus will be our entrance & transition area range, including robust entrance carpets such as Battleship/Hippo and bespoke entrance products, often used in conjunction with our fibre bonded and creative ranges for a full fit-out solution.
Our objective is to create carpets that work with their surroundings to offer a practical solution, in addition to being efficient and cost-effective every time. With anti-ravel and anti-fray properties, an unrivalled colour bank, the benefit of reduced impact noise, plus our extensive fibre bonded, creative and entrance solution ranges, it’s no surprise that Heckmondwike carpets have been used in education environments for over 50 years.
This year’s stand at the two day exhibition will provide visitors with an excellent opportunity to talk one-to-one with our experienced sales representatives, who are happy to help with your specific project requirements. Come along to chat to us and find out more at stand B23, where we will be displaying alongside our sister companies – Paragon Carpet Tiles and Mat.works Entrance Solutions.
Education Estates®, in partnership with the Department for Education, is now in its 9th year, and is widely known as the annual gathering of the Education Community. With over 100 exhibits across both days, plus more than 150 speakers across 6 stages, the event is all about discovering ways to transform and refine internal and external learning environments into sustainable and adaptive spaces, from school through to university.
Come to visit us, and register for your place by clicking here.
Here at Heckmondwike FB, we believe that where we are based says a lot about who we are as a company.
As the name suggests, our factory is located near Heckmondwike, a small town in West Yorkshire. Since the company was founded in the 1960s, our values have always been very straight-talking, honest and true to our Yorkshire roots.
Our emphasis on transparency and access to the highest quality materials have been key factors in creating the legacy that we now hold in the UK education sector and beyond.
So with that spirit in mind, here is a guided tour around the key processes we use to manufacture our fibre bonded carpets.
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Arrival of the fibre
The first step in creating our carpets is receiving the shipments of fibres at our Goods Inwards department. Fibre is the basic material that a carpet is made up of, with over ninety percent of all carpets now crafted from synthetic fibres.
The fibres we receive are predominately polypropylene and nylon fibres which are then colour matched to make sure they are up to the highest standard.
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Blend, blend, blend!
The fibres are blended together to create different bespoke mixtures of colours and textures for each range we offer. We don’t just mix colours, we also combine types of fibres in order to create material blends that have different textures and durabilities. The blending also opens up the fibres, preparing them for the next process; to be made into carpet.
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It’s needle time
The fibres are further mixed ready to be carded; a process of separating the individual fibres using a course of dividing and redividing steps, which ultimately causes the fibres to lie parallel to one another, eliminating any remaining impurities.
In their carded form the fibres are presented to the first pre-needling process, where they are needled into a sheet with multiple layers. After this, they are further needled, which compresses those layers, forming a blank canvas for the designs.
Last in this stage, the needled carpet is structured by unique structuring needles, meaning it is essentially ‘imprinted’ with its pattern and texture.
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Finishing touches
To ensure the highest quality end product, we apply a latex coating in our backing plant which further bonds the fibres. The carpet can be backed with a variety of different backing materials, depending on the final product required. We use a number of other different types of backing including foam, crumb and acoustic. For our carpet tiles, a bitumen back is added at our sister factory Paragon Carpet Tiles.
Finally, the finished carpet product heads to despatch, ready to be delivered across the UK to a variety of destinations including schools, offices, universities and apartment complexes – to name just a few!
All in all, we’re really proud of how we manufacture our fibre-bonded carpets in our Yorkshire factory. Especially as all of our products are quality tested to industry and environmental standards before being approved.
Why not order a free sample today to experience our high-quality carpets for yourself, or get in touch on 01924410544.